全功能：
开孔检测要求全覆盖；
显微直观钢网孔壁观测；
阶梯钢网厚度直观测量；
高精度张力测量方案；
全板开孔不良检查；
自动网框变形检测；
激光测距功能+侧面相机厚度检测功能；
高精度：
高精度测量设备理念设计；
全高精度大理石平台+龙门结构；
全直线电机驱动+3条光栅尺闭环定位；
高精度、高速度非接触式光栅尺；
全闭环末端坐标反馈定位技术；
全板扫描检测技术（针对钢网多孔、破损、变形）；
高分辨率进口相机，最高可达1亿像素；
轨道式钢网夹紧、运输结构、与自动化对接；
高级工艺研究功能：
虚拟印刷对比功能；
钢网GERBER对比与分析；
PCB GERBER对比分析；
PCB 焊盘实物扫描与对比、GERBER生成；
钢网实物扫描、检测、对比；
以上四点全照合对比分析；
全自动钢网检测机参数表
|
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序号
SN
|
类型
Type
|
项目
Item
|
兴华炜
Sinhovo
|
|||
| 1 |
品牌
Brand
|
研发时间
Time to market
|
2011年世界首创
The world's first in 2011
|
|||
| 2 |
检测规格
Inspection specification
|
型号名称
Model
|
SG810 | SG830 | ||
| 3 | 型号说明 |
500万像素 标准型
5 million pixel
|
1200万像素 高配
12 million pixel
|
|||
| 4 |
检测用途
Inspection purpose
|
新钢网开口精度、质量检测、旧钢网清洗效果检测、异物检测、张力测量、钢网精度对比等
New Stencil opening accuracy, quality inspection, old Stencil cleaning
effect detection, foreign object detection, tension measurement, Stencil
precision comparison, thickness measurement
|
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| 5 |
检测项目
Inspection content
|
位置、尺寸、数量、异物、张力、毛刺、多孔
Position, size, precision, foreign body, tension, burr, porous
|
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| 6 |
整板多开孔检查
Full board multi-hole inspection
|
检查整板多开孔
Full plate multi-hole inspection
|
||||
| 7 |
检测速度
inspection speed
|
0.7~1s/FOV | 0.7~1.2s/FOV | |||
| 8 |
检查精度
Inspection accuracy
|
尺寸测量精度
Dimensional measurement accuracy
|
6.9μm
(相同FOV内解析度：0.345μm)
6.9μm (within the same FOV resolution: 0.345μm)
（一个像素尺寸）
|
3.45~6.9μm (相同FOV内解析度：0.345um)
3.45~6.9μm (within the same FOV resolution: 0.345um)
（一个像素尺寸）
|
||
| 9 |
面积测量精度
Area measurement accuracy
|
<1%，GR&R<5% | ||||
| 10 |
位置精度
Position accuracy
|
GR&R<5%，光栅尺分辨率±1μm、定位精度：±5μm
GR&R<5%、 grating scale resolution ±1μm、positioning accuracy:±5μm
|
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| 11 |
定位采样位置
Locate the sampling location
|
运动结构末端采样
Moving structure end sampling
|
||||
| 12 |
电机定位方式
Motor positioning mode
|
绝对静止后采样
Absolute static sampling
|
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| 13 |
张力检测
Tension detection
|
高精度张力计，任意多位置测试
精度： ±1N.cm，张力范围：0~60N~100N
High-precision tensiometer, any multi-position inspection，Accuracy: ±1N.cm,
tension range: 0~60N~100N
使用设备内部装置校准和归零（Calibrate and zero using equipment internal devices）
|
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| 14 |
最小检测开口
Minimμm detection opening
|
80μm * 80μm |
最高40μm * 40μm (by 3.45μm)
Up to 40μm * 40μm (by 3.45μm)
|
|||
| 15 |
最小检测间距
Minimum detection distance
|
80μm | 最高40μm | |||
| 16 |
最大检测开口
Maximum detection opening
|
10mm * 7mm | 最大 18mm * 7mm (by 6.9μm) | |||
| 17 |
最大检测开口数量
Maximum number of detection openings
|
80万
0.8 million
|
120万
1.2 million
|
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| 18 |
光学系统
Optical system
|
相机
Camera
|
500万像素相机
5 megapixel camera
|
1200万像素相机(选配2500万像素)
12 mega pixel camera（Optional 25 million pixels）
|
||
| 19 |
镜头
Lens
|
10M
定制双侧远心光学镜头
10M custom double-sided telecentric optical lens
|
定制双侧远心光学镜头
Custom double-sided telecentric optical lens
|
|||
| 20 |
顶部光源
Top lighting
|
环形LED顶光，同轴LED光源
Ring LED top light, coaxial LED light source
|
||||
| 21 |
底部光源
Bottom lighting
|
高功率绿色同轴LED灯
High power green light coaxial LED light
|
||||
| 22 |
分辨率
Resolution
|
6.90μm /pixel | 3.45~6.9μm/pixel | |||
| 23 |
设备测量分辨率
Equipment measurement resolution
|
0.3μm | 0.2μm | |||
| 24 |
自动激光对焦、测距
Automatic laser focus, ranging
|
自动激光对焦测距功能
Automatic laser focus ranging function
|
||||
| 25 |
FOV尺寸
FOV size
|
16.9mm*13.9mm | 14.1*10.7mm(by 3.45μm)~28.2*20.7mm(by 6.9μm) | |||
| 26 |
钢网规格
Stencil specification
|
最大网框尺寸
Maximμm frame size
|
<740*740*50mm | |||
| 27 |
最大测量范围
Maximμm measurement range
|
570*570mm | ||||
| 28 |
设备规格
Equipment Specifications
|
外观尺寸（L*W*H）Dimensions | <1320*1510*1620mm | |||
| 29 |
重量
Weight
|
1300KG | ||||
| 30 |
设备结构
Equipment structure
|
全零零级大理石平台，高精度测量保证
Full marble platform, guaranteed by high-precision measurement
|
||||
| 31 |
龙门结构
Gantry structure
|
全零零级大理石平台
Full marble platform
|
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| 32 |
传动系统
Transmission system
|
直线电机+3 光栅尺闭环控制、光栅尺分辨率±1μm
Linear motor+3 Grating ruler closed-loop control、grating scale resolution
±1μm
|
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| 33 |
计算机
Computer
|
操作系统
Operating system
|
Windows 7/10 X64 专业版
Windows 7/10 X64 Professional Edition
|
|||
| 34 |
电脑、显示器
Computer monitor
|
E5 至强、64G、2TB+500G SSD、2G显卡、22' LCD
E5 Xeon、64G、2TB+500G、2G Graphics card22' LCD
|
E5 至强、96G、4TB+500G SSD、4G显卡、22' LCD
E5 Xeon、96G、4TB+500G、4G Graphics card、22' LCD
|
|||
| 35 |
软件功能
Software function
|
编程方式
Programming mode
|
Gerber文件编程、CAD导入
Gerber file programming, CAD import
|
|||
| 36 |
Gerber
file读取时间
Gerber file read time
|
20万孔以内：5S | 20万孔以内：3S | |||
| 37 |
Gerber
file操作响应时间
Gerber file operation response time
|
20万孔以内：0.3S | 20万孔以内：0.3S | |||
| 38 |
编程时间
Programming time
|
1万孔以内：2～5分钟
Within 10000 holes：2 to 5 minutes
|
||||
| 39 |
离线编程
Offline programming
|
离线编程
Offline programming
|
||||
| 40 |
自动编程
Automatic programming
|
具备自动编程及远程自动编程功能
It has automatic programming and remote automatic programming functions
|
||||
| 41 | Gerber file | RS-274、RS-274X | ||||
| 42 |
机种切换时间
Model switching time
|
小于2分钟，可按条码/RF读取程式
Less than 2 minutes, you can read the program by barcode/RF
|
||||
| 43 |
主要算法
Main algorithm
|
通过MARK矫正计算坐标位置
用矢量图像算法计算开口与实际Geber的几何位置与尺寸差异等
Calculate coordinate position by MARK correction
Calculate the geometric position and size difference between the opening
and the actual Geber by vector image algorithm
|
||||
| 44 |
设备测试模式
Device inspection mode
|
离线测试
Offline inspection
|
||||
| 45 |
特定功能
Special function
|
开孔孔壁质量观测
Open hole wall quality observation
|
可提供手动微观观测
Microscopic observation
|
|||
| 46 |
测试内容选择
inspection content selection
|
可根据A/R , W/T 参数选择测试内容、参数
inspection content and parameters can be selected according to size, type,
A/R, W/T parameters
|
||||
| 47 |
测试方式
inspection method
|
多种检测模式与测试级别设定
不同元件可分组分级别单独定义和测试，包含面积、尺寸、位置、张力等
Multiple detection modes and inspection level settings
Different components can be individually defined and inspectioned at the
component level，Including area, size, position, tension, etc
|
||||
| 48 |
检测数据库
Detection database
|
保存程式名称、条码、操作人员、开孔面积，尺寸、坐标、偏移量，张力数据、图片等
Save program name, barcode, operator, opening area, size, coordinates,
offset, tension data, images, etc.
|
||||
| 49 |
用户权限
User rights
|
可按客户需求定义用户权限级别
User privilege levels can be defined according to customer needs
|
||||
| 50 |
与公司内部系统串接
Connected to the company's internal system
|
支持数据上传，可按MES需求开放、定制数据接口、数据结构、通讯方式
Support data uploading, custom data interface, data structure,
communication method as required
|
||||
| 51 |
钢网条码扫描功能
Stencil barcode scanning function
|
通过扫描钢网条码读取程式和管理数据
Reading programs and managing data by scanning steel mesh barcodes
|
||||
| 52 |
钢网与PCB
Gerber对比
Stencil Gerber contrast PCB Gerber function
|
钢网GERBER与PCB Gerber对比功能，可检查钢网GERBER正确性
Stencil GERBER and PCB Gerber comparison function to check the correctness
of Stencil GERBER
|
||||
| 53 |
钢网信息管理系统
Stencil information management system
|
选配项目，可按要求修改与定制
Optional items,Can be modified and customized as required
|
||||
| 54 |
每片钢网历史记录
Stencil history
|
文件方式记录测试过程和结果数据，且可离线查看测试结果
File mode records inspection process and result data, and can view
inspection results offline
|
||||
| 55 |
SPC
数据统计软件
SPC data statistics software
|
位置、面积、大小、SPC数据分析、汇总报告、CPK&Grr精度报告、散点图、涨缩系数以及其他数据和图表
Position,area, size, SPC data analysis, summary reports, CPK&Grr
accuracy reports, scatter charts, expansion and contraction coefficients, and
other data and charts
|
||||
| 56 |
设备需求
条件
Equipment demand condition
|
电压
Voltage
|
AC 220V±10%(单相), 50/60Hz，1000VA
AC 220V ± 10% (single phase), 50/60Hz, 1000VA
|
|||
| 57 |
气压
Air pressure
|
0.4Mpa~0.55Mpa | ||||
| 58 |
振动是否影响精度
Does vibration affect accuracy?
|
A级 50DB 以下振动不影响
Class A vibration below 50DB does not affect
|
||||
| 59 |
设备服务
Equipment service
|
保修期限
Warranty period
|
整机壹年保修
One year warranty
|
|||
| 60 |
设备校正周期
Equipment calibration cycle
|
一年一次或搬运设备后校正
Corrected after one year or after mobile device
|
||||
| 61 |
软件升级服务
Software upgrade service
|
标准测试软件 终身免费升级
Standard software lifetime free upgrade
|
||||
| 62 |
服务支持
Service support
|
7*24,4小时内响应
7*24, response within 4 hours
|
||||
| 63 |
备品仓库
Spare parts warehouse
|
深圳、苏州、重庆备品仓库
Shenzhen, Suzhou, Chongqing spare parts warehouse
|
||||
|
*因技术更新，以上参数可能与实际设备稍有差异，最终解释权归厂家所有。
* Due to technical updates, the above parameters may differ slightly from
the actual equipment，The final interpretation right belongs to the
manufacturer.
|
||||||
| 选配项目 | ||||||
| 1 |
选配功能和配置项目
Optional functions and configuration items
|
钢网信息管理软件系统
Stencil Information Management Software System
|
可选配，可达到钢网的全链信息数据化、智能化的软件管理，并可按要求修改与定制
Optional, which can achieve data based and intelligent software management
of the entire chain of information of the stencil and can be modified and
customized as required
|
|||
| 2 |
智能钢网存储管理柜
Intelligent stencil storage management cabinet
|
可选配智能钢网存储管理柜，配合钢网管理系统，对钢网进行全智能化存储和管理、记录、追溯
An intelligent stencil storage and management cabinet can be selected to
cooperate with the stencil management system to fully intelligently store,
manage, record, and trace the stencil
|
||||
| 3 |
3D钢网厚度测量
3D Stencil Thickness Measurement
|
显微直观测量钢网、阶梯钢网切面孔壁厚度
检测分辨率：0.4μm，测量精度：±2μm;
Microscopically measure the thickness and quality of the stencil and
stepped stencil hole wall, and can directly observe the cross section of the
opening
Detection resolution: 0.4μm, measurement accuracy: ±4μm;
|
||||
| 4 |
SECS
GEM 系统对接
Secs gem system docking
|
SECS
GEM 系统对接
Secs gem system docking
|
||||
| 5 |
PCB焊盘采点、检测功能
PCB pad sampling and detection function
|
可针对PCB焊盘进行采点、尺寸、位置检测与核对、调整，虚拟印刷技术核对GERBER文件和钢网、PCB实物，在线扫描，离线完成
The PCB pad can be detected, checked and adjusted for the point, size, and
position. The virtual printing technology checks the GERBER file, the
stencil, and the actual PCB, scans it online, and completes it offline
|
||||
| 6 |
2500万像素机型
25million pixel models
|
选配2500万像素，4.1um分辨率，21*21mm
FOV，可检测最小35μm 开孔，最小12μm 以上破损、多孔
Optional 25million pixel,4.1um resolution, 21*21mm FOV, can detect the
minimum 35μm opening, the minimum 12μm or more damaged, porous
|
||||
| 7 |
大尺寸机型
Large size model
|
可选配 支持1200*900*60mm以下网框，检测范围：780*980mm
更大尺寸产品需定制
Optional Support net frame below 1200*900*60mm, detection range:
780*980mm
Larger size products need to be customized
|
||||
| 8 |
刮刀直线度检查功能
Scraper straightness check function
|
可选配
按刮刀型号、外形定制专用检测治具
Optional special inspectioning
fixture customized according to the model and shape of the scraper
|
||||
| 9 |
自动钢网调宽、夹紧机构
Automatic stencil width adjustment and clamping mechanism
|
可选配
自动钢网调宽、夹紧机构
Optional Automatic stencil width adjustment and clamping mechanism
标配版本为自然放置钢网模式，具备以下优点：1、可直接测量钢网网框变形翘曲、2、可在自然状态下测量张力、更符合IPC标准要求，3、具备张力计自归零和校正功能、4、无需调整宽度来适应不同尺寸钢网
Optional stencil automatic clamping rail function
The standard version is the natural placement stencil mode, which has the
following advantages:
1. It can directly measure the deformation and warpage of the stencil frame
2. It can measure the tension in the natural state
3. It has the self zeroing and correction function of the tensiometer
4. It does not need to adjust the width to adapt to different sizes of
stencil
|
||||
| 10 |
钢网变形扫描检测
Stencil Deformation Scanning Detection
|
扫描检测钢网网面变形、破损
Scanning detection of stencil deformation
|
||||
| 11 |
治具翘曲检测
Fixture warpage detection
|
定制
自动激光检测治具平整度
Custom Automatic laser inspection fixture flatness
|
||||
| 12 |
网框平整度检测
Flatness detection of frame
|
定制
自动激光检测网框平整度
Customized Automatic laser detection of the flatness of the mesh frame
|
||||
| 13 |
高精度校正玻璃板
High precision calibration glass block
|
高精度校正玻璃块，可自动按程式校正设备，玻璃板综合精度<5um
High-precision calibration glass block, can automatically calibrate the
equipment according to the program, the comprehensive accuracy of the glass
plate is less than 5um
|
||||
